Case Study -1 : Enterprise DC

Enterprise DC (Brownfield DC) - Facility summary

  • Total DC Area- 2900 sq. ft.
  • Designed rack capacity : 6kW
  • Number of racks : 46
  • Supply grills used – 46 No’s
  • Return air grills used- 41 numbers
  • 20TR-3 No’s of PAHU (All are operational without standby)-210kW cooling capacity
  • Ceiling return air path used for recycling of air

Data Center Challenges:

  • No physical cooling redundancy available.
  • Downtime issue when PAHU unit under maintenance or faulty
  • No uniform rack intake temperature
  • Cold air mixing at rack level, air leakages
  • No uniform return air temperature back to PAHU
  • Not able to plan the capacity of individual racks
  • No alert mechanism when power / temperature reaches the maximum threshold capacity

Enterprise –IT/ITES data center manager decided to use Data center infrastructure optimization services, which includes

1. Monitoring the rack level IT load details & rack intake temperature for week
2. PAC supply & return monitoring data for week
3. 6sigma CFD simulations Before & After recommendations
3D Modelling of Virtual facility in 6SigmaDC CFD software

Identifying the Findings:

Rear side cable cut-out: Leakage
Cold Air leakage through cable cut-out
Under false floor air movement not optimized properly
Hot & Cold air mixings
Simulation: cable cut-out
Air direction changing: Under false floor dynamic air losses due to improper placement of PAHU

Results: Before and after recommendation

Simulation: Before

Findings:

  • No Cooling Redundancy
  • Cold air is moving entire area of raised floor Air mixing
  • Cold air recirculation back to PAC
  • Larger under floor area reducing air pressure.
Simulation: After recommendations

Results:

  • Power saving upto 16kW per hour
  • Annually Savings – Rs/- 12 Lakhs from cooling
  • 1 PAC unit can use as standbys – Redundancy
  • Optimized raised floor air flow
  • No air mixing and cold air circulation
  • 2 PAC can control the temperature in the DC

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